Filtec Automation offers a range of Rotary Level Filler cappers, to fill free flowing low viscosity products; such as milk, water, beverages, cordials, vinegars etc. The filler can handle a large range of glass and plastic bottle sizes.
The level fillers are offered with options such as, a Foil Capper, “Pick 'n Place” or “On the Fly” capping options utilising Screw Cap, Snap Cap and RO Capping heads, either vibratory or rotary cap unscramblers with cap elevators. Controls are either push button or touchscreen hmi and can incorporate fully automated height adjustment when changing bottles as well as adjustable CIP operations.
The filling principle is extremely simple with an infeed scroll and star wheel moving the containers into the filling area. The containers are lifted on a cam, thus opening the level fill nozzles with filling automatically stopping at the required fill height. The fill height is simply adjusted by adding or removing spacer rings from the nozzle.
The Rotary Capper is available in a number of options including, servo controlled capping turret, conventional screw capping turret with variable torque magnetic clutches and “Snap-Cap” turret, is a Pick 'n Place or on the fly Capper and is supplied complete with cap unscrambler. The machine is supplied complete with one set of change parts. All change overs are very quick and easy as the change over requires no special tools. Change parts are simply replaced and height adjustments are made before production can resume.
Level control in the filling tank is controlled by a valve. A full CIP system is available on the machine. The filler speed is adjustable from the control panel by means of a potentiometer or through the HMI interface.
Machines are available in both standard configuration for the food and general applications as well as a GMP compliant configuration which maximises cleanability for pharmaceutical applications.
| Rotary Level Filler Speeds |
| Bottle Size |
FFC0803
8 head filler
3 head capper
|
FFC1205
12 head filler
5 head capper
|
FFC1806
18 head filler
6 head capper
|
| 250ml |
4800
bottles/hour
|
6000
bottles/hour
|
8000
bottles/hour
|
| 500ml |
3800
bottles/hour |
5800
bottles/hour |
8000
bottles/hour |
| 1000ml |
2600
bottles/hour |
4700
bottles/hour |
7700
bottles/hour |
| 2000ml |
1900
bottles/hour |
3500
bottles/hour |
5000
bottles/hour |
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